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I'll throw a quick vote of support for the frame wire. A couple of pounds will get you enough wire for a few hundred frames by my reckoning, no danger of chewing through either.
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Only ever assembled Thornes frames, 1st and 2nd quality. no probs, my old dad made a jig to keep things square, if i can find it I'll take a pic of it. The jig worked a treat even with our 16oz Estwing hammers - no pin hammers here, we are joiners. We had a bash at making our own but the blade in the table saw was a bit blunt and resulted in more kindlers than frames
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